Sanitary Process Design For Food Plant

By Andrew Kelly


Deciding to open up a business might be easy, but it is the process that you have to go through that is hard. This becomes harder if you plan to invest in food manufacturing business because of the sanitary process design. For facilities that operates under the United States Department of Agriculture, you have to meet their sanitation performance standard in order to ensure that no products and ingredients will spoil during the manufacturing process.

Compared to past standards, the design standards today are less prescriptive. This allows the processors to be more flexible in equipment and plant design and in promoting greater innovation that will be used for sanitation procedures. The food manufacturer will be the one who would do the maintenance and monitor to prevent products from contaminating.

No matter what your reason is, to open up a new food manufacturing facility or to upgrade and expand your existing facility, this sanitary design process will be your most effective strategy. Incorporating this into your very own company means preventing microbiological niches from developing. Aside from this, you can also ensure that the shelf life of your product will increase.

Sanitation perils, for example, pathogens, metal shavings, glass, wood, and allergen cross tainting ought to be controlled. Remember that items should not be uncovered in any wellsprings of rottenness, for example, feces of rodents and residue. For those do not know, this plan has six essential components, which can be executed to existing offices.

Facility site selection. Before you build your facility, you need to decide which site should you build it first. When deciding, think about the available emergency services in that area, the mode of transportation available, the materials and fuel you can get, and the structure and size. If you have plans to expand the building, the surrounding land should not have any properties.

Grounds, dust, and pest control. The ground should be maintained to avoid contamination. To prevent water from flooding or pooling, a drainage system is needed. To minimize dust, driveway and parking are paved. A basic pest control will eliminate pest harborage areas and will prevent pest from entering the building. The landscape design must be aesthetic enough and can prevent pest.

The flow inside the facility. Plants must be environmental microbiological controlled, and that becomes more effective when you separate your employees into two groups, the first group will work on raw ingredients and the second group with cooked ingredients. For this, you would have to separate the entryway for plants and isolate the locker rooms, restrooms, and lunchrooms.

Plant materials. Materials used for the plant will vary in durablity and cost. Consider the product and its associated risk, how harsh the process is, and to use dry or wet cleaning. The materials for the floor, wall, and cleaning are easy to clean, nonporous, and chemical resistant. Plumbing and electrical conduit should travel through structural ceiling loft.

Safety design. Carefully plan everything to assure that the food are safe. All staffs must do cross functional training to enhance your existing equipment and structure to for them to facilitate your improving and expanding facility. Ensure that your materials and equipment designs are durable to reduce cost.




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